EQUIPMENT DISTRIBUTOR
Established in the year 2005, ZChem Specialities came a long way to become a full Range NDT company in the areas of Liquid Penetrant Inspection (LPI) and Magnetic Particle Inspection (MPI). Promoted by two experienced Technocrats turned Entrepreneurs, it is one of the few companies in the world offering a complete range of products in consumables and equipment. With a manufacturing facility in Bangalore, India, ZChem proudly operates across India, the USA, the Middle East, ASEAN, several African nations—expanding our global reach every day.
ZChem has a strong professional team capable of developing and offering customized products and solutions for various industrial applications. All ZChek products are designed to meet the most stringent requirements of the industry norms across the globe.
MPI (Magnetic Particle Inspection)
Services/Provider :
ZChem MPI products provide a comprehensive suite of solutions for Magnetic Particle Inspection (MPI), a non-destructive testing method crucial for detecting surface and near-surface discontinuities in ferromagnetic materials.
This extensive range includes a variety of high-performance consumables such as magnetic particles (both fluorescent and visible), carrier fluids, and contrast paints, all formulated to deliver exceptional sensitivity and clarity in defect detection, adhering to global standards like ASME, ASTM, and EN ISO.
Beyond consumables, ZChem offers robust MPI equipment, from portable yokes for on-site inspections to advanced stationary benches designed for high throughput testing in demanding industrial environments, featuring user-friendly controls and automated processes for enhanced efficiency and reliability.
Essential accessories like field indicators, reference blocks, and UV lamps are also part of the offering, ensuring precise calibration and optimal inspection conditions. ZChem MPI solutions are indispensable for industries such as automotive, aerospace, manufacturing, and power generation, enabling reliable quality control and maintaining the integrity of critical components.
ZChek Magnetic particle inspection materials confirm to specifications of
- ASTM E-I444
- ENISO 9934-1, ASTM E709
- ASME Boiler & Pressure Vessel. Section V, Art 7
MPI/MT System for Coupling Inspection™
Technical Specification:
- All our MPI/MT automated systems are designed for flexible inspection of API, GOST, Premium & Semi Premium thread connections.
- Custom Build solution and layout as per customer request.
- Automatic CONTACTLESS Magnetization (both circular & longitudinal /Toroidal)
- Multidirectional Magnetization in AC & DC (Non-Contact)
- Auto rotation, up down mechanism on the inspection area
- ID and OD of the Coupling can be inspected
- High Operator level safety
- Dark Adaption timer adopted to meet the ASTM requirements.
- All operations on HMI and no manual switches.
- Easy setting of Parameters in the MPI Machine
- Two separate power transformers one each for central conductor and coil current. This produces the most balanced magnetic field which enhances the crack detection.
- Motorized operation for HEAD STOCK, TAIL STOCK & COIL
- ZChem can also manufacture Ultrasonic Cleaning system with Pick and Place option of the COUPLING
LPI (Liquid Penetrant Inspection)
Product Features :
ZChem LPI products offer a comprehensive range of solutions for Liquid Penetrant Inspection (LPI), a non-destructive testing method used to detect surface-breaking defects in non-porous materials. This includes a full suite of consumables such as fluorescent and visible dye penetrants, developers, emulsifiers, and removers, all designed to meet stringent international standards like ASME, EN ISO, and AMS. Beyond consumables, ZChem also provides LPI equipment ranging from manual dip tank systems to sophisticated, automated booths engineered for high-volume and critical part testing, particularly for the aerospace and automotive industries, ensuring outstanding repeatability and ease of operation. Complementing these are essential accessories like NI-CR panels, Tampanels, and UV lamps, which are vital for system performance checks and overall inspection efficiency.
ZChem LPI products empower industries like automotive, oil & gas, engineering, and aerospace to perform reliable and accurate defect detection, ensuring product quality and safety
ZChek Visible Red dye penetrant consumables confirm to the specifications of:
- ASME Boiler & Pressure Vessel. Section V
- ENISO 3452-2
- AMS 2644
- IS 3658
- NPCIL
Fluorescence method:
- Method A (Water Washable)
- Method B (Lipophilic)
- Method C (Solvent Removable)
- Method D (Hydrophilic)